Tuesday, November 26, 2019

Emmetsburg, IA: POET cellulosic ethanol plant is shutting down

(Satellite, 25 photos)

I wonder if it is the same process as used by the cellulosic plant in Spiritwood, ND. The railroad was the Rock Island. In 1985, it was C&NW. So that is why it is now UP.

DesmoinesRegister, paycount
DSM CEO Feike Sijbesma, King Willem-Alexander of the Netherlands and POET Founder/Executive Chairman Jeff Broin cut a ribbon during the grand opening of POET-DSM's first commercial cellulosic ethanol plant in Emmetsburg in 2014. (Photo: Mary Willie/The Register)
Blaming the federal government for failing to support the industry, a South Dakota company said Tuesday it will stop production in northwest Iowa of an environmentally friendly ethanol that's made from corn cobs, stalks and other crop residue. [The support was not subsidies. The support was the EPA requiring ethanol to be added to gas. Since 2016, the use of ethanol in gas has been reduced by the EPA.]
Poet, the nation's largest ethanol producer, said it will continue research and development at the Emmetsburg plant it opened in 2014.
[Taxpayers paid $120m of the $275m needed to build the plant.]
Cellulosic ethanol — made from biomass, including grass, wood and, at the Poet plant, crop residue — can reduce greenhouse gas emissions up to 95% when compared with gasoline.
In 2017, DuPont closed a cellulosic ethanol plant in Nevada, Iowa, then sold it last year to Verbio North America Corp., the Michigan-based subsidiary of German-based Verbio Vereinigte BioEnergie AG. The company plans to produce renewable natural gas at the plant.
[DesmoinesRegister]
The article says the ethanol plant next door that uses corn will continue to operate. The plant by the tracks would be the corn-based plant. The plant south of that would be the crop-residue plant.
Satellite

Sunday, November 24, 2019

Arlington, TX: Manitowoc 31000 in Ranger Stadium Job

The original 31000 post is pretty big with photos of the Mercedes-Benz Stadium job in Atlanta, GA. It finally has a second job lifting the roof trusses for the new Ranger Stadium. Since it appears there may be a lot of photos and videos of the 31000 in action, I'm starting a new post for that action.

Heavy Lift Productions posted
This was a fun 2 years documenting this entire build of the stadium. Now the giant red crane was the highlight. First time seem and actually being on that machine. Manitowoc 31000 is a huge machine, with is quad track set up, extending counterweight tray.
 Sadly I lost majority of these pictures in a hard drive incident. But I do have a bunch of content left.
Jamie Coggins commented on the above post, cropped

Jamie Coggins commented on the above post

Jamie Coggins commented on the above post

Jason Debler commented on the above post

Jason Debler commented on the above post

Jason Debler commented on the above post

Jason Debler commented on the above post

Terry Waits Jr. commented on the above post

This was posted as part of a discussion about how big the cab is.
Heavy Lift Productions commented on his post
[I'm surprised that he wears a hard hat in the cab. Most crane operators I've watched put it on as they leave the cab.]


The above was an update. I decided to put it on top as an introduction to the build.

(new window)  (source)


They will be moving the USA 31000 from the Atlanta yard to Arlington, TX, to hang roof sections for the new Ranger Stadium. (Source has four photos of the cranes already working at the stadium.) One crawler-track is already at the staging area a few blocks from the job, and it takes twelve axles to move it. So when they talk about 125 trucks to move it, some of those trucks require a lot of oversize permits, escorts, expensive trailers, etc. (The truck count for the disassembly was 134. The variable might be weather or not you count the mats.)

Jason Nlkl posted six photos with the comment: "More 31000 pics of pieces coming into the staging area."
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Jonathon Sisk posted three photos with the comment: "I’m working at Texas Rangers stadium in Arlington TX. Running a 2250 with 220’ and 80’. Getting ready to built the 31000 soon. I’ll be posting a lot of pictures and maybe live streaming some of it if I can."
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Some photos from Robert Suza's posting with the comment: "Day # 1 Of Preparation Of The Build.
" Big Red " Manitowoc's 31,000 Headed To His New Home 1st Loads Headed To The Bowl @ Ranger Stadium Arlington Texas 11/13/18
RED POWER !!!! C'MON !!!! Time To Rock !!!!
Thank You , Jason NIkl For The Photos And The Coverage Support ....."

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[MLC650 lifting a 410k lb roof section.]
Some photos from Robert Suza's posting with the comment: "Day # 2 Of Preparation Of The Build ." Big Red " Coming To The Bowl 15 Loads Of Counterweight's And #5 Drum @ 45,000 lb's Of Red Power !!! C'MON !!"
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[More photos of this lift of a 410k lb roof section by a MLC650]
Screenshot @ -17:00
51:43 video of adding the second pair of tracks  Skip to the second one for a better view. In particular, you can see them get gobs of a lubricant out of a blue container and smear it on the inside of the pin hole. I wish he had panned to his left so that we could see the frame that they have already built.
They are bringing in the 31000 to lift the roof trusses. In the meantime, several other cranes are still building the bowl. It looks like they will have to clean out the center of the stadium to make room to build the boom after they get the "guts" assembled.
Clay Arroyave posted
Started assembly of the 31000 at rangers stadium. Making the 2250 look like a toy.
Jaramy Reinoehl I hauled a piece of the stadium a hundred and ten thousand pounds from Minneapolis down there 2 weeks ago pretty impressive area.
Ben Stalvey 50ft 7 inch wide from crawler to crawler
Bobby Car commented on Clay's posting
I hauled a track. Lol it weighted 121,000
[I noticed that they used a truck with a lot more axles to do the interstate haul from the Maxium storage yard in Atlanta. Different states allow different axle weights, so they would have to conform to the most restrictive state.]
Clay commented on his own posting
[Note the pile of counterweights that have already been staged to the left of a "black tube thing" one the right side of the photo. I'm still trying to figure out what the "black tube thing" is. (Update: judging from a video, the "black tube thing" is staged for another crane to build falsework.)]
Stanton Jones commented on Clay's posting
I'm not in the union but ive seen a few pretty big rigs too, but i look forward to seeing the 31000 and the 13000 in person.
Ray Little Both big monsters but different designs. The 13,000 has a turntable bearing instead of a roller path. It’s aux counterweight can be positioned at different distances but can be too much of a rearward moment for the crane to swing without a load.
The 31
,000 has a MUCH bigger 40’ roller path and a live variable position counterweight which never touches the ground, and does not impede the rotation of the crane even without a boom or luffer attachment while having the full 2.1M lbs of ballast back there.
The 13000 has two fixed tracks compared to the 31000’s four bogie/trunnion mounted tracks. 
The four track square footprint design allows it to raise the max boom/luffer combination (over 700’) unassisted over the side. 
Even with the nominal test load of 2700 tons suspended it still had more gbp in the rear than the front. Four big tracks is a huge advantage in gbp concerns when compared to two track crawlers.
The 31000 may have less capacity but has some very practical things going for it.
Liebherr has the extraordinary engineering history and quality on it’s side to compliment it’s strength.
Jonathon Sisk posted eleven photos that shows that even the details such as handrails, ladders, hoists, etc. can fill several trucks.
Kyle Honeycutt What is the radius on that ring?
Brandon Storie 40ft
Michael Singleton how many trucks to bring it in?
Ray Little It took 138 yo get it out of the Falcons Stadium, mostly permitted [i.e. oversize (expensive)] loads too.
Jim Kratzer Is it going to make all its lifts from where you assemble it or is it gonna have to walk around some?
Ray Little Pick and carry for this beast was done at the factory with 2700 US tons.
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Bill Johns Jr When the drum is so huge it has its own catwalk.

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Jon Shufelt commented on the ninth photo
[This must have been taken either in Manitowoc's test yard or the new Atlanta stadium. Look how many steps you have to climb just to get to the cab. And the "cab" is a big room.]


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James Roulston posted four photos with the comment: "31000 house on its way."
Another posting referred to this as the "power unit." The crane is so big that what would be the house on other cranes is several truck loads on this crane.
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James Roulston posted.
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David Faul posted
[The background looks like the fixed gantry of a 2250 doing the lift.]
Jonathon Sisk posted nine photos with the comment: "Lunch time updates Manitowoc 31000."
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Jonathon Sisk posted 23 photos with the comment: "Making some major progress Manitowoc 31000."
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Jonathon Sisk posted eleven photos with the comment: "Pictures from yesterday [11-28-18] Manitowoc 31000" (I left out photo 2 because it was redundant with 3.)
Matt Doherty How much did the housing weigh?
Nickos Michalopoulos Matt Doherty 40 tons
Jim Browne How big of a crew do you have on it per shift for assembly?
Jonathon Sisk Jim Browne one shift 10 hours days and the crew is about 10-15 guys
Jason Stump How long is she gonna be onsite?
Jonathon Sisk Jason Stump end of 2019 or beginning of 2020
Scott Alexander What they working two shifts to put it together?
Jonathon Sisk Scott Alexander one shift
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Nick Reynolds posted
My neighbor
Jonathon Sisk posted
She’s running Manitowoc 31000
Brandon Storie Shes got 1200hp under the hood.Mike Wiegand Anyone on site know what boom configuration planned ? [no answer]
[The diesel must not be Tier IV because the exhaust is quite visible.]
Jason Nlkl posted six photos with the comment: "31000 power units arriving at the stadium today."

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Francisco Van de Minkelis Lots of hydro hoses , look like a snakepit

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Christopher Pelszynski Only 7 axles???
Jason NIkl It had more, this was being policed escorted from lay down yard. It's very tight getting into the stadium.

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So what was wrong with the old Ranger stadium that they needed to spend, what is obviously, a lot of money on a new stadium? And how much of the expense is coming out of taxpayer's money? Those cranes are not cheap. The screenshot is a subset of the cranes showing the 31000 being assembled. See this video for other cranes on the site.

Jason Nlkl shared, screenshot detail @ -2:40 of some drone shots video
[I notice he carefully keeps the drone over a public road. That is, he does not fly over their property.]
J & H Trucking Inc. posted two photos with the comment: "Stacy White hauling a 60,000 lb. 34x13’2”x11’0” crane boom section from GA to Ranger stadium in Arlington, TX. This is the Manitowoc 31,000 they are assembling."
I assume the trailer has a lot of axles so that it can use smaller wheels to help with the vertical clearance. But it appears that 13'2"+trailer-height would still be too tall, so that must the horizontal dimension. That means the truck exceeds the 12' lane width, but does not exceed the 14' that is evidently allowed for mobile homes if they have escorts.
share:
Andrew Zahn Seems high...
Ben Stalvey No 90 Boom insert with straps 51,200.
Jay Ferguson We were told it weighed a little over 59,000 when we committed to the load.
Louis DeFazio 18000 main is close to same size just a wee bit smaller
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[I can't believe the progress they have made since the last photo I saw. The masts are up and the counterweight tray and "rocks" are on.]
Jason Nikl posted
Had the great opportunity to go shot this today, think I found my new business card picture.
Don Rhino Rhines May I share this photo
Jason NIkl Just credit me in your share. Can not wait til get more.
Ben Stalvey commented on Jason's post
Here is a good size comparison between a 21000 and 31000.

Ben Stalvey commented on Jason's post
[I assume this is the other 31000. It was working in Korea.]

Randall Kyson Sirbaugh posted
31000 luffer butt. My buddy Scott Hammond is hauling it.
Scott Hammond 48000
[I wonder if the hydraulic rams are just to help with the assembly.]

Kevin Michael O'Hara posted, cropped
Ralph C. Housand Jr. How much does that “little” hook tip the scale at ??
Kevin Michael O'Hara 80000 lbs
Ralph C. Housand Jr. Kevin Michael O'Hara surprised it doesn’t require permits for the entire trip !!!
Kevin Michael O'Hara Ralph C. Housand Jr. it does it is 11 foot wide and grossing 120000 lbsMichael Richlie 28 parts of line lol
Randall Kyson Sirbaugh Michael Richlie Yeah and the linepull is 110,000
Kevin commented on his posting

Kevin commented on his posting
RandyandColleen Rosinsky commented on Kevin's post, cropped
And that is only part of the block! The complete block weighs around 120,000 pounds.
Wow, a big gap in the photo coverage.
Jason Nikl posted
getting really close now for that boom up. Check out the Manitowoc techs minivan by the crawlers.
Bo Pool What is the boom configuration?Bill Churchill 278' and 98'
Jason commented on his post
Johnathon Purvis If it weren’t for the pickup trucks, I wouldn’t be able to grasp the size of it all.
Thomas Cvetkovich Johnathon Purvis That monster make all of the other red's look so small.
[The crane on the left looks like the MLC650.]
Jason commented on his post
Different angle
Jason Nikl posted
Well the 31 is getting closer couple days it will be in the air.
Josh Neudorf Might have to walk into that knife up if that vpc arm goes back much further.Robert Graff Jason NIkl, I see 2-2250’s. What other Cranes are there? Is that a 300 or 650?Jonathon Sisk Robert Graff one mlc650, two MLC300, two 999, two liebherr 1300sx one with luffed one with fixed jib, and a demag 3800 luffed. Not including the hydros on the job.Nick Reynolds Should be up in the air at the end of the day today [12-10-2018].

Jason commented on his post

Jason commented on his post
Ray Apodaca commented on Jason's post
 I promise just the tip!
Jason Nikl posted
Well still on the ground hopefully before Sunday it will be up. Going back for more photos.
Nick Reynolds Yup having some issues. I bet it comes up tomorrow.
Frank Etier 50+ mph wind in forecast for Thursday night into Friday AM. Won’t get much done if you boom up.
Nick Reynolds Frank Etier it’s not planned to work till mid January if at all in January.
Michael Rogers Oh they're gonna use it,,building the fix Truss on the ground,,,Really
[Look how many wheels are needed on the tip of the luffer jib to help get the boom up.]
Nick Reynolds posted two photos with the comment: "She’s up off the ground ready to reave up."
Ben Stalvey Sweet what's the boom combo??
Tanner Hood 262’main 137’luff
Bill Churchill 278' Main & 98' luffer According to my math.
Nick Reynolds Steven Mernit I think this is day 16-17 .... they started the day after thanksgiving.
Nick Reynolds they were given 28 days.
Nick Reynolds David Chastain it takes 3 days just to erect the luffer struts... I don’t think you get how big this crane is lol
Nick Reynolds Steven Mernit for what? The 31000 took like 148 trailers I believe.... 42 were just ctwts.
Josh Durfee Nick Reynolds what do they use to pull that wire rope off?
Nick Reynolds Josh Durfee there’s a rigging winch on the crane with much smaller cable and they reave it through then attach to the load line and well.. suck one winch in while letting one out. I think it’s 3/4 cable on the rigging winch. Pulling 2” cable



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Jason Nikl posted
Different angle can not wait to get some better pictures of this crane. Impressive to see in person.
Scott Stanchfield stupid but what r they picking to need a crane like that.Elias Torrez The roof of the stadium, crane guys said there were several picks over a million pounds.[You have to dig through the comments to find it, but there is a video of it moving. Guys are carrying and placing plywood matting on top of the two layers of timber matting. At the end, it was making a lot of "creaking" noise, but I didn't see anything moving. I wonder what was happening.]
Ben Stalvey A interesting fact about the 31000. It is more of a tracked platform ringer. Just like the older 7000 was, 36ft and 60 ft platform ringers. The 36ft and 60ft platform ringers were unique machines. You could use the lowers as transporters.
Darin Ray Christopher McFarlain commented on Jason's post
Its beautiful in person. 
Jason Nikl posted two photos with the comment: "Well it's up what a beast in person."
Lynn Spriggs Anyone know what the maximum length boom in these?
Reid Homes 453' main boom. 374' luffer on top of 312' main.   2,126,000 lbs of cw


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Jason commented on his post
Nick Reynolds commented on Jason's post
[Nick also took video panning the engine room.]
Nick Reynolds posted seven photos with the comment: "Here’s some mani shots for you guys." [Photo 5 is a 2250 in front of the 31000.]
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Nick commented on his post
Dennis DeBruler Nick Reynolds Is that the MLC650 in the left background?
Nick Reynolds Dennis DeBruler it is
Dennis DeBruler The photo kind of looks like a crane modeler's display --- one of each model of crane.


Randall Kyson Sirbaught commented on the first photo in a posting
[The crane in the middle is the 31000 that was used to help build the stadium in Atlanta. It will also lift the roof trusses for this stadium. The crane in the foreground with along luffer jib is a MLC300 and the crane on the right is a MLC650.]
Eric Eggburn posted four photos. [I'll let you click the link rather than spend time copying them.]

Michael Peterson posted some photos.
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comment on first photo
Jason Nikl commented on a post asking about "first lift."
I am waiting and ready for that first pick.
Peter Quinn posted
A lot of red in the sky over here at the new Globe Life Park in Arlington!Andy Mcleroy U can't miss mine
[I wonder if Andy is the operator of the 31000.]
Jason Kikl shared
Check out these roof trusses getting built. Couple more weeks and the 31000 will be lifting these into place.
[Note the two falsework towers. In fact, they had to delay building part of the seating to leave room for one of the towers. It appears the roof trusses will be lifted as three segments.]
Brandon Storie posted two photos with the comment: "First truss going up."
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Sometimes you need a big crane not because of the weight of the load but because of a long reach needed to set the load. It took me a while to decide that Jason was kidding about "heavy" pick. Note that the middle part of the roof truss has been lifted. That is a heavy pick. But they build the part close to where it will be lifted so that it is a short reach.
Jason Nikl posted
Jason NIkl How far of a reach Andy Mcleroy
Andy Mcleroy 270 ft 160,000
[Andy Mcleroy is the crane operator.]
Jason NIkl Are you going to set the rest of that side with the 31
Andy Mcleroy Up to where I can finish the 1st truss we are working on.
Jason NIkl Ok, guess they will move the 3rd 650 over to finish that run.
Andy Mcleroy Yep
Mark Goodrich Line pull is110,000#. Rope is 50mm, just a touch under 2”.

Mike Brackett posted
Andy Mcleroy waking the beast!!
[I think Mike meant "walking." I was going to change it. But then it occurred to me that maybe he did mean "waking" as in the beast woke up and moved. It must be going to the right because they are removing the double layer of wood mats on the left side and adding them to the right side.]
Screenshot    Unfortunately, Facebook won't give me a valid URL for the video
It is Rex Linck's "she is pretty nimble for her size" comment on Mike's post
[But it is slow. If it wasn't for that steel member in front of the counterweight stack, it would have been hard to detect motion.]

Rex Linck commented on a post

Zackary Scott commented on a post
Michael Rogers posted four photos with the comment: "1.1 million pounds pick today with the 31000 Manitowoc and Andy Mcleroy is the Crane Operator..at Rangers Stadium jobsite,,Arlington Tx..."
Warren Long You ain't pick no million lbs on a jib.
Sean Rockwell Max capacity is 2.4 Million lbs on luffer.   https://www.manitowoccranes.com/.../Three-boom...
[It looks like they are in reverse sequence.]
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Chet Smith live video
[They shut down all other activity when they do a heavy lift with the 31000. So a 2250 operator did a live video of the lift of the third, and last, part of the first roof truss. I don't like profile vidoes, but this is better than nothing.]

Screenshot
This photo may be the end of the lift in the above video because the apparent location and weight are consistent.
Chuck Ratcliff shared Heavy Lift Productions photo
Tanner Michael Humbert This is the reinforced section that accepts the final piece of the truss, I was told that this piece actually weighs closer to 800k, the other pieces were about 660k.
[The comments indicate it cost $30m and was up for sale after the Atlanta stadium for $21m.]
I have 31000, in the title, but they are using a MLC650 for the first box truss. Michael Rogers posted a couple of videos. You can hear the crane squeak when it "walks." It sounds like the oilier needs to greese something. Then he selected a sequence of screenshots. An interesting aspect of this pick is that it walked the truss a ways along the side of the stadium. I've seen weight numbers of 188k and 154k and a 208' radius. Tomorrow they are supposed to do a bigger truss that will use 88% of the cranes capacity.
Michael Rogers posted six photos.
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Rex Linck commented on Michael's post

Another timeout for the MLC650.
Michael Rogers posted three photos with the comment: "Second box truss today,,,MLC-650."
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James Tuohy commented on Michael's post
MLC 300.

Screenshot from a video posted June 22, 2019 in Manitowoc Crane Enthusiasts by Brandon Storie with the comment: "Little timelapse of the big girl making a big pick yesterday!"
[He has to be sarcastic about the size of the pick. I wonder if it was too windy to use the other cranes.]

Brandon also posted 27 photos from around the outside of the stadium

Jason Nlkl shared
Big roof sections going together at the stadium

CBS: Humongous Crane Arrives In Arlington To Install Retractable Roof At Globe Life Field

A 12-21-2018 drone fly around with the 31000 boom in the air

June 25, 2019: Brandon Storie posted 114 photos
Jeremy Runyon Have they done any big lift with it yet down there?
Brandon Storie Yea, they have set 6 big truss sections so far, making 2 long spans.
Brandon Storie commentedo on his post
Not my photo but its setting one of the end sections, think it was 1.2 or 1.4mil

Jason Nlkl shared
Here a different view of yesterday's lift of the 1.2 million lb roof truss.
Dennis DeBruler I like this view because it catches the counterweight tray being shoved out to balance the load.
I haven't seen anything about this crane for a few months. Now it is done.
Brandon Storie posted
Bryan Sonia Fnished yesterday afternoon actually. Coming down today [10-22-2019].
David Lancaster Any word where she is going next?
Bryan Sonia David Lancaster nope. Job it had we lost.
[I wonder what they lost the job to, and why. I don't imagine there are too many other cranes that can do the jobs that this one can.]
(new window)   A drone overview while the first truss was lifted.


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Travis Wray posted three photos with the comment: "31000 house headed to Al."
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Disassembly:  20191026  20191027  20191028  20191030a  20191030b  20191030c  134 trucks including the crane mats that weight 40k a piece.

Now, Nov 2019, I'm seeing some photos in photo contests, etc. that were taken a while ago
Michael Henson posted

Bryan Sonia commented on Michael's post

Brandon Rumsey commented on Michael's post

Clay Arroyave commented on Michael's post

Clay Arroyave commented on Michael's post
[This must be the back mast during assembly. Even the dolly is huge. Note the man in the yellow vest on the left side of the dolly. It looks like the tires are as tall as he is.]