Wednesday, December 22, 2021

Steelton, PA: Cliffs/Bethlehem Steel Foundry

(Satellite)

The Eureka Iron company in Wyandotte, MI, was the first iron plant to install a commercial grade Kelly/Bessemer convertor in America in 1864. But this was the first plant that was built to make steel instead of iron.

Roz Christopherson posted
Bessemer converter at Pennsylvania Steel Company, Steelton, PA (circa ~1895)

Randy Wilson commented on Roz' post
The outside of the building...
Wade Spooner: Randy Wilson There's a 21st Century bloom reheating furnace standing on that site today.

Tom Martin posted the question: "Quick question that I have needed an answer to for a while. There used to be a Bethlehem facility on the banks of the Susquehanna river just outside of Harrisburg, Pa. What was the name of the facility and what did it do? The facility was visible from the Pa. Turnpike."
Steel Plant Museum of Western New York: Tom Martin That's the Steelton Plant, which is currently operating. Cliffs makes rail and Dura-Bond makes pipe.
Pat McCon: Tom Martin - The building that abutted the Turnpike is gone, as is a large part of the mill. Built in 1866 as the Pennsylvania Steel Company, it was the first steel mill in the US.

National Iron and Steel Heritage Museum posted on Sep 20, 2022
Pennsylvania Steel Company was America’s first steel company. In 1868, the site became the first in the U.S. dedicated exclusively to the process of making steel. Visit the online exhibit at https://steelmuseum.org/pais300_exhibit_2017/steelton.cfm

Bill Gailey posted
Bethlehem Steel Steelton Pa around 1930.
Michael Maitland: How are these two plants doing nowadays?
Alex Yates: Michael Maitland we are still running. I work there.

Carl Lipski commented on a post

Carl Lipski commented on a post

It looks like just the foundations of the coke plant is left. The plant has some serious dust control equipment.
Satellite

Randy Zerance posted
Bethlehem Steel Plant in Steelton, PA.
Paul Moore: Worked at this plant for 44 years thru 5 name changes now retired.

Raymond Boothe posted
Cleveland-Cliffs Steelton Rail Works: Rail on the cooling bed (CC photo).
 
Raymond Boothe posted
Cleveland Cliffs-Steelton Works: View of the EAF (Cliffs Photo/Dr. Raymond Boothe collection).

Brian Carrol posted
Steelton PA Ingot facility. 300 tons poured under vacuum.
Two ladle pour. I took care of the degassing equipment.
Installing that 450 ton bridge crane in the picture was the last project my father pushed before retiring from the Ironworkers.
Chuck Kooistra
Michael Matisko 30 years ago or so (when the process was transferred from Bethlehem to Steeton, PA) they were used for GE large turbine shafts and commercial nuclear containment vessels, along with other large forgings.
Did bottom pour ingots to 92", and top pour from 92-130" in diameter.
At the old facility in Bethlehem, when they stripped the mold and the ingot tipped, it would shake the ground so much that you literally couldn't see in the building for 5 minutes or so.
They transferred the process to Steelton because they had better furnace technology.....and then shipped the hot ingots 100 miles back to Bethlehem for forging. Some of the extremely large ingots took two rail cars to transport.
Austin Caldwell: I work there now and we still make in them.
Rudy Schwartz: Those go to Lehigh heavy forge.
Don Ruth: In Kenneth Warren's book Bethlehem Steel, Builder and Arsenal of America he writes (p.268): "ISG proposed to close the Steelton works, but the U.S. Government would not permit it to do so on grounds of national security. The reason for its intervention was that the modern and efficient melting shop there was capable of casting the large ingots required by Lehigh Forge, now independent ........ Lehigh in turn was needed to provide the forgings for a new generation of larger, faster, deeper-diving nuclear submarines."
Joe Chiodo: One time at Homestead I saw them put 2 heats together (450 tons each) to make one degasser forging.
Randal McVaney: Joe Chiodo watched double heat forging in Homestead in their big steam forge press. Amazing how it was manipulated for each hammer stroke. Operator looked like using pipe organ with many foot pedals and huge hand leavers. Was making propeller shaft for air craft carrier.

Nick Wright commented on Brian's post
Here’s the mold it came out of.

0:59 video of a 1914 Wm. Tod steam shear in operation.
Calum Learn: 44" mill shear
Fred Scanlan: Verses a gas torch!

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